4/20/2023 0 Comments Bochum learning factory"Innovative process intensification concepts enormously enhance energy and resource efficiency. Moreover, modular "plug-and-play" technologies shall be developed and optimized. In addition, the project partners want to prove that F3 Factory processes are much more efficient, ecologically compatible, and sustainable than conventional continuous large-scale processes or small and medium-sized batch-type facilities. The chemistry consortium has defined three paramount objectives: Technical feasibility of the F3 Factory concept shall be confirmed at the development center. In smaller working groups, the project partners agreed on concrete tasks of the first project phase and defined their responsibilities. Not only do climate change and the current crisis of global economy require an increase in efficiency of resource-intensive chemical industry, also the superproportional increase in the costs of resources in the past years makes such concerted actions necessary. The F3 Factory bundles vast process know-how of industry and research in a so far unique and multidisciplinary consortium, and the project once more confirms the innovative power of a key branch in Europe", underlined Achim Noack, director of Bayer Technology Services GmbH, at the beginning of the meeting. "Today marks the start of a promising and maybe even revolutionary cooperation of European chemical industry. This technology enterprise of the Bayer Group will coordinate the EU project over its duration of about four years. To launch the F3 Factory, all partners met on June 08 at Bayer Technology Services in Leverkusen. Construction is planned to start at the turn of the year 2009/2010 and to be completed by early 2011. A demonstration and development center shall be built at CHEMPARK Leverkusen. These two factors cause about 70 to 80% of the production costs and, hence, much more than the factor of labor.į3 Factory focuses on the development of concrete products like solvent-free polymers, customer-specific surfactants, high-quality intermediate products, and innovative materials based on renewable resources. Integrated process intensification strategies shall be applied in order to save resources and energy. Efficiency and scalability of world-scale plants shall be combined with the flexibility of batch-type facilities. It is aimed at methodologically developing the modular, continuously operated factory (F3 Factory), standardizing pertinent processes and interfaces, and demonstrating its feasibility in terms of concrete products. F3 Factory stands for "flexible, fast, and future factory": By means of faster and more flexible production methods, the consortium intends to enhance the technical lead of European chemical industry in the world and to improve competitiveness. 18 million Euros will be funded by the EU within the framework of the 7th Framework Programme. The project will have a duration of four years and a budget of about EUR 30 millions. 25 partners from all over Europe have joined the consortium. For the first time, leading European enterprises of this branch as well as research institutes and universities are working jointly on new technologies and production concepts that go beyond all limits of competition. The EU-funded project "F3 Factory" was launched today as a so far unprecedented program to develop efficient and sustainable processes in chemical industry. Increasing efficiency and flexibility, reducing costs of resources: The factory in the future will be more efficient, more flexible, and save resources much better than today's standards.
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